Capability · To the Mailbox

Product sampling custom mailers

Sample packs built around the product: a box, carton or shrink-wrapped pack, assembled with your marketing materials, addressed from your data feed and mailed by a Premier USPS Customer.

Pack formats
Box, carton or shrink wrap
Contents
One product or several, plus marketing materials
Address data
Data feeds accepted
USPS status
Premier USPS Customer

Overview

A pack built for the product inside

Providing samples to consumers or businesses has proven to be a highly effective way to familiarize them with your products, which naturally can lead to increased sales and brand loyalty. In the 60 years MGA Innovation has been in business, we have helped companies of all types and sizes reach new audiences through our product sample fulfillment services.

A custom mailer is the physical half of a sampling program: the box or carton the sample travels in, the printed pieces that travel with it, and the postage rate it is engineered for. Sample mailers sit alongside the postcards, flyers, catalogs, letters, die-cut mailers, gift card mailers and solo mailers in our direct mail work.

Start to finish

What we handle

  • Custom packaging to meet your unique needs

    No matter the type of product samples you want to distribute into the marketplace, MGA can create the packaging to help you accomplish your goals. We can handle a wide variety of product samples and combine them with other marketing materials to reach new customers. Whether you want product samples to come in a box, carton or shrink wrap, you can count on us to put our decades of marketing experience to work for you.

  • Tailor-fit assembling and kitting

    No two products are alike, so neither should their sample packaging be. We are proud of the reputation we have earned for listening to our customers, so we can create product sample campaigns that meet their specific business requirements. Whether you are sending prospective customers a single product to try or several in one package, our team can handle everything from start to finish. Our assembly and kitting services are designed to create sample packs that engage your recipients and start them on the road to being loyal product users.

  • Labeling and design

    MGA will work with your existing packaging labels and designs.

  • Mailing services

    As a Premier USPS Customer, we can arrange the most competitive shipping rates for getting your product samples to their intended audience. We also accept address data feeds, so your samples are delivered accurately and efficiently.

Sample mailer questions

General notes

  1. Can the mailer be designed around the postage rate?

    Yes, and it usually should be. For Sanofi’s Xyzal program, MGA designed and produced a carton engineered for the best USPS rate available, then mailed once a week to cut fulfillment cost while holding a two-week in-home window. Read the Sanofi program.

  2. Can one pack carry several products and printed pieces?

    Yes. One diaper brand’s expectant-parent pack was plain white outside, with a carton printed on the inside, printed tissue paper, multiple brochures and coupons, and large samples of diapers and wipes. Read the program.

  3. Can we choose between mailer formats before committing?

    For Reynolds’ energy bag launch in Atlanta, MGA developed several mailer types to carry the sample and the brand message, so Reynolds could choose its preferred format before the drop. Read the Reynolds program.

  4. Can sample packs ship outside the United States?

    They have. For the diaper brand’s program, MGA built the infrastructure to fulfill in the US and distribute throughout Canada, and the program ran in three variations over three years.

  5. Where do the addresses come from?

    From your list, sent as a data feed, or from a list built to your targets and sorted by geography, demographics and customer interests. See mailing list and database management.

Three opened subscription and sample kits with printed inserts

On the line

The processes behind a sample mailer

ZoneProcessEquipment
Production areaCartoningItems enclosed in corrugated, chipboard and folding cartons for retail, sampling and mail.Kodiak vertical cartoners · Adco semi-automatic horizontal cartoner · PMI Kyoto semi-automatic vertical cartoner
Production areaKittingSeparate items combined into one unit under one SKU: subscription boxes, promotional kits, sample packs.Portable custom-built assembly lines
Production areaShrink wrappingTransparent shrink film for multipacks and single items, small to large orders.Shanklin shrink wrappers
Production areaInkjet printing and addressingVariable-data addressing, personalization and coupon codes printed in line.Inkjet printing · Address systems

Every process side by side, in the capability matrix

Proof

Sample mailers in the field

  • Sampling a whole metro area ahead of a retail launch

    Energy bag samples and educational material, mailed across the entire Atlanta, Georgia area to support a retail launch — inside the requested window.

    Client
    Reynolds
    Exit
    To the Mailbox
    Market
    Atlanta, Georgia metro
    Processes
    Mailer development, co-packing, targeting, distribution
  • Taking a diaper brand to number one on shelf in Canada

    One of the best known diaper brands was not number one on shelf in Canada. Three program variations over three years later, it is.

    Client
    A leading diaper brand
    Exit
    To the Mailbox
    Market
    Canada, fulfilled from Gurnee
    Duration
    Three variations over three years
    Processes
    Printed cartons, kitting, fulfillment, cross-border distribution
  • An OTC sample program engineered around the postage rate

    A carton designed for the best available USPS rate, mailed weekly to hold a two-week in-home window — then an order-capture page that ended duplicate requests.

    Client
    Sanofi
    Exit
    To the Mailbox
    Category
    OTC allergy
    Mail cadence
    Weekly
    In-home window
    Two weeks

We've been working with the team at MGA for the last 28 years… and from my POV, no one works with a company that long unless it's ultimately a 'partnership' relationship vs a 'vendor' relationship. MGA has earned a partnership relationship with Brandshare, as they consistently deliver unique solutions to our creative ideas, helping to bring these ideas to life for our key clients… and they are not a 9:01am to 4:59pm partner… they make it happen based on our clients' timeline, not theirs.

Doug Guyer
Co-Founder and Director of Strategic Development, Brandshare

Contact us today

If you are looking for a cost-efficient and effective way to run a product sample campaign, MGA handles it under one roof. Let us take the burden of the sample fulfillment process away, so you can focus on running your business. To learn more about our product sample services, contact us today.